Silicon nitride ceramics heating
  • Silicon nitride ceramics heating Silicon nitride ceramics heating

Silicon nitride ceramics heating

Silicon nitride ceramics heating is an alloy electric heating wire encapsulated in a dense silicon nitride ceramic, which acts as a heat transfer medium and an insulating medium. The shape is usually a rectangle with a thickness of 4mm. The thermal conductivity of silicon nitride ceramics is equivalent to that of stainless steel, excellent insulation properties, and excellent comprehensive mechanical properties. Silicon nitride ceramics heating is very different from that of scale, and scale will crack and fall off after consolidation.

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Product Description

Silicon nitride ceramics heating Product introduction

Silicon nitride ceramics heating is an alloy electric heating wire encapsulated in a dense silicon nitride ceramic, which acts as a heat transfer medium and an insulating medium. The shape is usually a rectangle with a thickness of 4mm. The thermal conductivity of silicon nitride ceramics is equivalent to that of stainless steel, excellent insulation properties, and excellent comprehensive mechanical properties. Silicon nitride ceramics heating is very different from that of scale, and scale will crack and fall off after consolidation. Under the premise of meeting the electrical safety, it can withstand the maximum heat load of 70W/cm ', and its volume is only 115 of the traditional electric heater, which can provide a broader design space for the instant hot water system and the instant hot water drinking device, making it possible for ultra-thin and ultra-small hot water equipment.

Silicon nitride ceramics heating Product characteristics

Silicon nitride ceramics heating is based on high-performance silicon nitride ceramics, coupled with a proprietary formula and hot pressing manufacturing technology, so it has many excellent features that traditional heating elements do not have.


Small, light and power saving

■ Small size

■ High thermal efficiency

■ High surface load, heating liquid surface load up to 78w/cm


High reliability

■ Good electrical safety, the leakage current after breaking is less than 20mA

■ Long service life, correct service life >10000 hours

■ Resistant to acid and alkali corrosion

■ Excellent insulation and thermal conductivity


Excellent thermal properties

■ Small thermal inertia, fast heating speed

■ Strong thermal shock resistance


Silicon nitride ceramics heating structure diagram

The following figure shows the typical structure and structure of TC series ceramic electric heating elements

Silicon nitride ceramics heating Physicochemical properties

Density

Bulk Density

3.2~3.3g/cm3

Relative Density(%)

99~100%

Mechanical Propertise

Fracture Toughness

5.0-8.0MPa*m1/2

Bending Strebgth(RT)

≥800MPa

Bending Strength(HT)

≥600MPa

Vickers Hardness

15-20GPa

Dielectric Properties

Relative Dielectric Constant

6~7

Volume Resistivity

10 Ωcm

Thermal Properties

Thermal Conductivity

40-50 W/(m*K)

Thermal Expansion Coefficient

3.0x10/K

Corrosionresistance

Acid Corrosion Resistance

Boiling 5% sulfuric acid solution for 6h,Corrosion rate<10 gm2hCorrosion rate <10g'mzhafter 6hin 5%sulfuric acid boiling solution

Alkali Corrosion Resistance

30% Boil the sodium ammoxide solution for 6h,Corrosion rate<0.6gm*hCorrosion rate<0.6 gm2h after 6 hin 30%sodium hydroxide Boiling solution

[1] Test the three-point bending strength at 800°C;

[2] The Vickers hardness Hv value is the value measured at 10 kg test pressure;

Silicon nitride ceramics heating property

Electrical Speciications

Voltage

AC110-380V-,5060 HzDC12V.24V.60V

Power

50-4000 W

Electric insulation Strength

60 second no breakdowmhappens (Room lemperature)

Leakage Current

≤0.25 mA in working conditionbreak in water

Life Time

>10000 h

Poweronloffcycle

100.000Times

Max,HeatLoadl

70 W/cm 2

Applicable medium

Waler,acid'aikall solution, oil, organic, liquid, gas, etc.


[1] The leakage current is very small under normal working conditions, but it is still recommended to set reliable grounding;

[2]10 mA is the human body safety current limit stipulated in the national standard GB4706.1-2005(IEC60335):

[3] The maximum surface load that the heating sheet can withstand depends on the nature of the heating medium, the heat dissipation method and the working temperature. Generally, it can withstand a maximum of 70 W/icm2 when heating stationary water


Silicon nitride ceramics heating Model and parameter

Model

Dimension(mm)

Power(W)

LH

WH

DH

LA

W

TC-A

90

17

4

25±2

200

600~2500

TC-B

75

30

4

25±2

200

400~3500

TC-C

57

17

4

25±2

200

800~1500

TC-D

95

24

4

25±2

200

400~3800

TC-E

100

17

4

25±2

200

400~2700


Heating element size and power can be customized according to customer requirements.



Silicon nitride ceramics heating Application field

◇ New energy vehicle

◇ Heating water, oil and other liquid constant temperature bathtub, constant temperature fish tank, constant temperature heater corrosive environment (acid, alkali environment) heater is hot faucet, small kitchen treasure

◇ Instant water heater

◇ Smart toilet seat heating

◇ Laboratory special heating liquid components, heating system customization



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